Overview

Solar Thermal System Design: Automated Optimization with Software-in-the-Loop

Effective solar thermal system design is essential for maximizing energy efficiency and cost savings in renewable energy projects. As the demand for sustainable heating solutions grows, engineers and planners are increasingly turning to advanced simulation and optimization tools to streamline the planning process and ensure optimal performance.

The Challenge: Complexity in Solar Thermal System Design

Designing a solar thermal system involves numerous critical decisions, including collector type and number, storage volume, absorber thickness, and pipe configuration. Each of these design parameters significantly impacts both the system’s efficiency and its economic viability. Traditional manual calculations often struggle to capture the complex interplay between these factors, making it difficult to achieve the best possible balance of performance and cost.

The Solution: Automated Solar Thermal System Design

To address these challenges, a cutting-edge simulation environment has been developed that automates the optimization of solar thermal system design. This environment integrates:

  • A validated one-dimensional thermal model of a commercial solar collector, enabling precise efficiency and cost calculations based on a wide range of design and construction parameters.
  • Integration with leading simulation software (such as Polysun®), which allows for comprehensive parametric studies and system analysis.
  • Optimization via MATLAB®, solving complex multi-objective problems to find the ideal configuration for any given project.

This approach empowers engineers to perform sensitivity studies and optimization analyses, evaluating how changes in collector and system parameters affect costs, yield, and overall economic value.

Key Benefits of Automated Solar Thermal System Design

The key benefits of using an automated solar thermal system design:

  • Efficient Design Process: Quickly identify the optimal number of collectors, storage volume, absorber thickness, and pipe configuration for any project.
  • Economic Optimization: Balance performance and cost to achieve the best possible return on investment.
  • Simplified Planning: Automated tools reduce the time and effort required for complex calculations and what-if scenarios.
  • Flexibility and Scalability: Suitable for both collector development and complete system planning, from small residential to large commercial installations.
  • Enhanced System Performance: Achieve higher solar fractions and improved annual performance by leveraging advanced simulation and optimization techniques.

Practical Applications

The simulation environment has been successfully used to optimize collector designs and determine ideal system parameters. For example, it can calculate the optimal absorber-sheet thickness and number of pipes for a specific setup, ensuring maximum efficiency at minimal cost. These tools are invaluable for both manufacturers developing new collectors and engineers planning complete solar thermal systems.

>> Download PDF (American Journal of Energy Engineering)